Water
is an excellent medium for heat transfer. Then why not use plain tap water in
the cooling system of the diesel
engines instead of the branded Coolants available in the market?
Although
water is one of the best mediums for heat transfer, it has got some
limitations.
Water
will start boiling as soon as the temper ature reaches 100oC and will
evaporate in the form of steam.
To
increase the boiling temperature of water the cooling system is designed as a
closed-loop system equipped with a Pressure Cap in the Radiator. The concept is
similar to that of a Pressure Cooker. By chance, if there is a leak in the Pressure Cap of the
Radiator, the water will evaporate at 100oC, if not refilled in time
all the water will vanish and the engine will seize due to high temperature.
Water
freezes at 0oC, it will not work in sub-zero ambient temperatures.
The water will freeze and block the coolant passages and
will also damage the Water Pump.
Water
is corrosive when it comes in contact with ferrous metals. It will form rusts
throughout the coolant flow paths and eventually choke it. At very high
temperature water also corrodes aluminium and copper parts.
The
minerals and other impurities present in water also contribute to scale
formation along the paths of coolant flow. The fine water tubes of the radiator will get
choked severely.
Rust
and scale formation completely destroys the cooling
efficiency and finally the engine will seize due to lack of cooling. Only a
costly and time-consuming engine overhaul service can restore the engine in
such cases.
That
is why specially formulated Coolants are used in engine cooling systems.
Various chemicals are added into the water to make the coolant which is most
suitable for the engine.
COOLANT = Water + Anti Freezing Chemicals + Anti
Boiling Chemicals + Rust Inhibitor Chemicals
Some
brands will sell their coolants as Ready-To-Use
(RTU). The benefit of using RTU Coolant is that you don’t have to mix it with
water. You simply open the can and pour
the coolant directly into the Radiator.
Do
not mix different brands of coolant. Before adding the manufacturer recommended
coolant flush out
the old coolant (if it is of a different brand).
Some
brands will sell concentrated or semi-concentrated coolants. In such cases, the
user needs to mix the coolant with locally sourced water.
While
mixing the concentrated or semi-concentrated coolant with water be careful with
the quality of water you choose. Do not use tap water or well water. Water from
these sources contains various metals, salts and other impurities and will
completely defeat the purpose of your investment in branded Coolants.
Use
only DM (Demineralized) water for mixing with Concentrated or
Semi-Concentrated Coolants. DM water is not distilled water, it is
specially purified water that has had most, or all of its mineral and salt ions
removed. It is also known as Deionised water.
All
water sources contain various minerals that can eat through aluminium or copper
fins of the Radiator. Well water is typically full of iron and very hard. If
that well water is softened, still it will contain sodium or salt. Tap water
from the local municipal supply will have various amounts of Calcium, Fluoride
and Chlorine. These will contribute to Scale formation or leakage.
Only
in case of extreme urgency, use water as a coolant. But get the coolant as soon
as possible and drain the water completely and refill with coolant as early as
possible.
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