Showing posts with label Energy Management Solutions. Show all posts
Showing posts with label Energy Management Solutions. Show all posts

Tuesday, 18 July 2017

Parts of a diesel generator and their functions.

We all know that a diesel generator is used as a source of backup when supply of power is not constant. They have assumed great importance and have almost become a necessity for households and companies in areas where there is a shortage of electrical supply. Given the promising nature of a diesel generator, we all have at some point used it or at least have known its merits. But have we ever tried to understand what are the various parts that power the diesel generator and help it function?

Let us look at some of the main components of a diesel generator and their functions:
1.       Engine – The heart of the system
The function of the engine is to create the mechanical energy that the diesel generator converts into electricity. The design of the engine is aimed at generating a maximum supply of electrical current by running on diesel or other alternate fuels.

2.       A comprehensive fuel system
Generators that run on diesel or any other fuel, have a fuel system that stores and pumps it to the engine. The tank stores a good amount of fuel to power the generator for several hours at a stretch. A fuel pipe in the system connects the tank to the engine while a return pipe connects the engine to the fuel tank for the return of fuel. A fuel pump moves fuel from the tank through fuel pipe and to the engine. There is a fuel filter which filters out debris from the fuel, if any before delivering it to the engine. A fuel injector atomizes and injects the fuel directly into the combustion chamber of the engine.

The alternator in a diesel generator converts mechanical energy produced by the engine into electrical current. It comprises of the stator and the rotor (or armature). The stator is stationary and contains a set of coils that conduct electricity. The rotor moves to create a constantly rotating electromagnetic field around the stator.

4.       Voltage Regulator
The alternator may generate electrical voltage but the level of voltage needs to be regulated that is suitable for practical use. Voltage regulator is an electrical regulator that maintains a constant level of voltage.

5.       Impeccable cooling and exhaust systems
The temperature of a diesel generator must be regulated to prevent overheating while being used. Generators can use a fan, coolant or both to control the temperature of the generator at work. The internal combustion engines are usually cooled by passing engine coolant through the engine block. The generator also produces exhaust as the combustion chamber converts fuel. There are exhaust systems that dispel harmful gases emitted.

6.       Lubrication system
A diesel generator comprises of various moving parts. These parts need to be oiled for their smooth functioning. The lubrication system ensures that the parts are well oiled and functioning at their best.

7.       Acoustic Enclosure
Being a mechanical product with many moving parts, a diesel engine makes lot of noise during its operation. In order to control the noise emission, the engine and alternator assembly is housed in a soundproof canopy having sound absorbent material from inside. As per Central Pollution Control Board (CPCB), the maximum noise emission from a generator should not exceed 75 dBA from 1 m distance from the canopy.

For more information about diesel generators, please visit: http://www.mahindrapowerol.com/  or
call us at Toll Free: - 1-800-419-1999



Sunday, 16 November 2014

Mahindra Powerol wins the Deming Prize for 2014

Mahindra Powerol, Mahindra Group’s off grid power generation and energy solutions business, was awarded the prestigious Deming Prize for the year 2014. This makes Powerol the first off grid energy company in the world to win this prestigious prize.

The Deming Prize is a global quality award that recognizes both individuals for their contributions to the field of Total Quality Management (TQM) and businesses that have successfully implemented TQM. It is the oldest and most widely recognized quality award in the world. 


Mahindra’s Powerol division was established in 2002 and provides a wide range of off grid energy products and energy management solutions. With over 270,000 Diesel generator sets across the world ranging from 5kVA to 500kVA, Powerol is the market leader powering over 60% of India’s telecom towers and establishing a strong presence in the Retail segment in the past few years. It is also the largest Telecom Infrastructure Maintenance Company with more than 13,000 towers under its management. Powerol also recently ventured into the Energy Management Solutions and has quickly established a leadership position in this segment. Powerol is also known for its innovative product designs and service initiatives.


Mahindra Powerol is also recognized as Power Brand 2011 & Master Brand 2012. Mahindra Powerol products are presently available in over 20 Countries across Africa, Middle East & Asia.

In 2014, Mahindra Powerol achieved the 1st position in the Customer Satisfaction Index surpassing more established players like Cummins and Kirloskar and its success story has recently been taken up as a case study at the Indian Institute of Management, Bangalore.
The Deming Prize is a culmination of a long journey in Customer centricity, Quality Focus, Change Management, and alignment of stakeholders within and outside the organisation. It is a testament to Powerol’s agility and ability to respond quickly to the dynamic market scenario, particularly its success in leveraging the sudden boom of the Telecom segment in India and then diversifying just as quickly when the segment started de-growing dramatically. It also highlights Powerol’s highly successful ‘Lean Asset Model’ of manufacturing and vindicates the Total Quality Management principles that the business has been practicing since 2007.

With this award, Powerol joins the illustrious company of Mahindra Tractor Division and Swaraj Division that have won the Deming Prize in 2003 and 2012 respectively. The Award ceremony was held in Tokyo, Japan on November 11th, 2014. Mr. Ashok Sharma, Chief Executive, Agri & Allied Businesses accepted the award on behalf of the entire Powerol and Mahindra Team.